Hello,
I've recently bought two "untested" TK-7180H radios, both having their harnesses cut and in quite a rough shape cosmetically (dirty + scratches). I have the Kenwood wire harness connectors and pins from DigiKey and so I made new harnesses for both units. The first unit required that I connect the ignition sense to the 12V source, and so I made a fused (3A) "ignition sense bypass" inside the unit. It fits great under the hood and works fine.
The second radio however will not power on. I made the same ignition sense bypass for it (thinking this was the issue), but it is still dead - nothing showing on the display, no beeping, power switch unresponsive, nothing when connecting the mic and pressing TX. Interestingly, both units have different motherboards and different components on them. I looked on the tag and the radio that won't power on is actually a NX-700K... but the front head is numbered 18560, like a TK-7180H.
Here are my observations with the unit that won't power on :
Does anyone have any idea of what this could be? I looked in the service manual to find fuses that I could test, but not being an electronics tech it's all like Chinese to me. Is it possible that this unit has had its head swapped and that the TK-7180 display head doesn't work with it? The seller advertised both these radios as TK-7180H units, but one of them is obviously a NX-700K.
Here are some pictures :
(Voltages measured. Ignore the missing screw on the positive terminal, it was removed for the picture only)



I've recently bought two "untested" TK-7180H radios, both having their harnesses cut and in quite a rough shape cosmetically (dirty + scratches). I have the Kenwood wire harness connectors and pins from DigiKey and so I made new harnesses for both units. The first unit required that I connect the ignition sense to the 12V source, and so I made a fused (3A) "ignition sense bypass" inside the unit. It fits great under the hood and works fine.
The second radio however will not power on. I made the same ignition sense bypass for it (thinking this was the issue), but it is still dead - nothing showing on the display, no beeping, power switch unresponsive, nothing when connecting the mic and pressing TX. Interestingly, both units have different motherboards and different components on them. I looked on the tag and the radio that won't power on is actually a NX-700K... but the front head is numbered 18560, like a TK-7180H.
Here are my observations with the unit that won't power on :
- Someone's been in there before. The front panel's ribbon was loose and the cable connector on the motherboard was missing the dark brown securing tab. I re-inserted the ribbon cable tight and put a piece of scotch tape to hold it in place. I'm pretty sure it's making a connection, but can't test it.
- The radio is getting power at the main power terminals on the motherboard, measured at 13.84V. The same power supply powers all my other radios without issue.
- The tiny F401 SMD fuse on the motherboard has continuity and measured at 0.16V when radio is receiving power
- The radio's speaker comes "alive" when radio gets power. I can hear a very faint hum noise from the speaker when I put it against my ear. When I disconnect power, the speaker makes a faint "click" and goes silent.
Does anyone have any idea of what this could be? I looked in the service manual to find fuses that I could test, but not being an electronics tech it's all like Chinese to me. Is it possible that this unit has had its head swapped and that the TK-7180 display head doesn't work with it? The seller advertised both these radios as TK-7180H units, but one of them is obviously a NX-700K.
Here are some pictures :
(Voltages measured. Ignore the missing screw on the positive terminal, it was removed for the picture only)



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