n1das
Member
Dude, that's awesome. That's exactly what I've been wanting to build, ad been told I was nuts for trying on occasion.
Can you tell me what kind of Icom mobiles you were using? Any other secrets to building such a gadget? What questions would I ask if I knew, but don't even know to ask?
I used a pair of Icom IC-F420S UHF Part 90 mobiles. A pair of UHF GM300 mobiles would work too. There are a lot of possibilities for UHF mobiles that would work, provided they are not ham equipment. Stick to using only Part 90/95 commercial UHF mobiles.
The Icom mobiles have basic repeater control functionality built into them for building simple bare bones repeaters. I recall Icom sold a desktop repeater package based on the F320S (VHF) and F420S (UHF) mobiles. I recall it is similar to a Motorola GR300 (?) repeater based on GM300 mobiles. Audio, COR, and PTT were routed through the accessory cable on each mobile. I wired up a simple connector board for the two accessory cables to plug into. Speaker audio out of the receive mobile went through a simple high pass filter before going to the transmit mobile's audio input to make the de-emphasized audio sound a little less muddy on the air and attenuate the level. It ended up sounded as good as commercial repeater on the air. Audio volume from the receive mobile was set around 2/3 and programmed using the Minimum Volume function. The COR output (RX EXO function = ON) from the receive mobile was routed directly to the PTT input on the transmit mobile. The transmit mobile automatically generated the repeater's hang time upon releasing PTT by the receive mobile. I forget the setting in the programming that had to be enabled in the CPS to generate the hang time but it is there. I programmed a 2 second hang time. The transmit time-out timer (TOT) was set at 1 minute (default).
The receive mobile used DCS/DPL and the CSQ was set to a reasonable level. The COR output (RX EXO function = ON) is labeled as Horn Output on the accessory connector and opening CSQ AND decoding DCS/DPL pulls this output low. That's exactly what's needed to go to the PTT input on the transmit mobile. I also used the repeater with CTCSS/PL for a while. I found the DCS/DPL decode function to false decode regularly which required setting the CSQ level. The mobiles OTOH have a very stable CTCSS/PL decoder and I found I could program the CSQ level to 0 (wide open) and rely on the CTCSS/PL decode function to squelch the receiver and control the COR output. The CTCSS/PL decoder was fast enough to not leave an obnoxiously long squelch tail if the radio talking to the repeater didn't generate a reverse burst when un-keyed. All of my Part 90/95 commercial handhelds generated a reverse burst so you would never hear an annoying squelch tail when a radio un-keys.
Both mobiles were housed in an RF-tight metal NEMA/UL enclosure. Both mobiles were mounted to the inside of the enclosure for good RF grounding of the radio's casting to the enclosure. I did not use the mobile's supplied mounting bracket. One side of each mobile was bolted directly to the wall of the enclosure and I fabricated a flat metal bracket to mount the other side of both mobiles. A pattern of vent holes were drilled for airflow and an 80mm 12V DC fan was used to move air through the box and across the transmit mobile. Bulkhead mount N connectors brought RF in and out of the box. RG-142U coax was used for the internal connections to the mobiles from the bulkhead N connectors. 12V DC power input was filtered through a pair of feedthrough capacitor filters. Both mobiles were also filtered through a 12V ignition noise filter from RadioShack to filter out ignition noise and alternator whine. My car is diesel powered so there was absolutely zero ignition noise to begin with due to no spark ignition system in a diesel engine. The end result was the only RF paths in and out of the box were through the bulkhead N connectors for each mobile. The mobile duplexer I used was mounted on the outside of the box and with short RG-142U jumpers to make the connections from the mobiles (N connectors) to the duplexer.
The Icom mobiles have a high pass filter option in the programming for the receive audio to filter out any received PL tone in the receive mobile to prevent messing up PL encoding in the transmit mobile. I found it gave the audio a very distinctive band-limited "radio" quality to it. I found I got better repeat audio with this function OFF and didn't have any problem with encoding PL in the transmit mobile.
The repeater worked well overall and I used it for several years as a mobile GMRS repeater before repurposing it as a 440 ham repeater in 2011. For the 440 ham repeater project, I used an NHRC-micro controller to provide the CW ID, courtesy beep and DTMF control for the necessary ham repeater functions. The PA in the transmit mobile died while it was a ham repeater at a friend's tower site. I replaced the mobile with an Icom IC-F2020 mobile and never had a problem with it after that. The repeater no longer exists today because it was recently dismantled and replaced with a DMR repeater on 440.
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