I doubt the nylon case is causing the issue. (I don’t believe the nylon case has a full back.) I actually use the hard leather case from Scanner Master. It has a full back with a metal swivel holster clip attached. But the case is spaced away from the backside of the radio to allow for the (Uniden) mounted plastic swivel clip… which acts as a spacer, keeping the radio away from the leather case. And there are vent holes on the lower side of the leather case on each side. With this case I’ve never had a heat problem. And while I live in Connecticut, where it is cooler on average than other parts of the country, the interior of my vehicle (where my SDS100 resides) heats up when parked in the sun, especially during the warmer seasons, making heat a constant consideration. But, knock on wood, I’ve not experienced overheating while charging, while the radio is on or off. I also have never experienced a swollen battery. My SDS100 was one of the first manufactured and supplied with the smaller battery, (since updated with the free battery upgrade). I also purchased a spare with the charging station and use that most times instead of charging while still in the radio.