Finally got my last cables for this project and also got home from some travel, so here is (this weeks) final configuration of my tower top filter/preamp box. The new high level amp I'll be using for the 118 to 520Mhz range has worked out very well so far and here is a picture of the completely reworked box.
I would have used a different component layout but the input/output connectors were already mounted from the last iteration, so I made the best use of what had already been installed. The nice and expensive Microlab diplexer is gone and replaced by a home made diplexer using a high pass/low pass filer on an SMA T adapter. It looks great from DC through about 1300MHz which was my goal and there is a little VSWR ripple in the 1.3GHz to 3Ghz range due to the 1/4" or so of connector between each filter. That might come into play when the preamps are bypassed, but when the preamps are in line it won't matter. My goal was reasonable insertion loss and VSWR up through the 23cm amateur band with preamps bypassed and it makes that.
I had just enough .141 semi rigid coax assemblies to wire the complete path in the amplifier bypass mode, giving the lowest loss. When the preamps are switched in line most coax is RG-316 Teflon and the guys at americancoax1 on Ebay came through with some great custom cables at a very cheap price. The bias Tees had to be upgraded to handle the now 1.5 amps at 12V needed to power the new amps and power hungry relays. The box also gets quite warm inside but that will help keep condensation and corrosion down as I'm not far from the ocean. I think most of the heat is from the relays.
Later today the box will be on the tower a few feet away from the antennas and I'll be scanning the bands again with nearly continuous coverage from about 25Mhz past 3GHZ, minus the FM broadcast band and a little span around 600Mhz where the home made diplexer crosses over. There is enough signal gain to make up for my worst cable loss at 3GHz and to feed a two way broad band divider so I can feed two listening areas. So far no Intermod and my noise floor is still ok.
Looking at the picture, top left is 700MHz-3GHz input, top right is 118-512Mhz input, bottom right is 25-90Mhz input and bottom left is combined output and DC power input. The 25-90Mhz range is not amplified. Not sure what this thing would have cost if I bought all the components new, but there are six filters in there not including the little military diplexer for the 25-512MHz range under the green bracket.
