As I remember that original ARRL/QST article appears to be from one of the NBS yagi designs but I don't remember if the NBS designs accounted for element diameter, it appears that for your antenna and those spacing in that article, an element diameter around .2 inches is the best overall for low VSWR and good gain.
Unfortunately with that online calculator the element diameter is not specified and without a better modeling of those dimensions then the performance is questionable.
With the same lengths that you are using and if you went to .5 inch diameter elements the best VSWR is 2.1: 1 and the element lengths and element spacing would need major changes to achieve even a reasonable lower VSWR.
If you were to use .125 inch diameter elements you would achieve a very good match across 144-148 with the articles element lengths but with slightly lower gain than if using .25 inch or .2 inch diameter elements whereas .5 inch diameter elements need numerous changes to most lengths to achieve even a reasonable match.
With .125 inch diameter elements the best VSWR is 1.29:1 at 146 MHz and 1.53:1 at 144MHz and 1.55:1 at 148 MHz.
The .125 inch diameter element appears to be the best option for low VSWR with the dimensions from that article and the gain at 146 MHz is still 8.21 dBi with -15.39 dB F/R
At 144 MHz the numbers are 8.09 dBi and -14.64 dB F/R and at 148 Mhz they are 8.36 dBi and -13.73 dB F/R.
The driven element length either side of center is 18.9 inches for a centered match at 146 MHz when using .125 inch diameter elements.
With those dimensions that you are using right now and the .25 diameter copper you use, if you set the driven element length each side to 18.6 inches, this is the length from the pigtails of your coax outward on each side of center, the match is centered at ~146 MHz at 32 -J.1827 ohms or essentially a 1.55 :1 VSWR.
At the band edges the VSWR is 1.74:1 at 144 MHz and 1.8:1 at 148 MHz.
The gain at 146 MHz is 8.62 dBi with a F/R ratio, worst case, of -14dB.
At 144 MHz the forward gain is 8.44 dBi and the F/R ratio is -15.29 dB.
And at 148 MHz the forward gain is 8.78dBi and the F/R ratio is -11.72 dB.
The -3 dB beam width is 60.6 degrees and these are pretty typical numbers for a short boom 3 element yagi.
To get a lower VSWR across the operating band along with higher gain, from 144-148MHz, you would need to change element diameter and spacing along the boom along with changing the DE, director and reflector lengths but you would not gain much forward gain unless you then extended the boom length and added another element.
8.6 dBi is not bad with a 1.8 :1 worst case VSWR, I would leave it as is and operate.
Unfortunately with that online calculator the element diameter is not specified and without a better modeling of those dimensions then the performance is questionable.
With the same lengths that you are using and if you went to .5 inch diameter elements the best VSWR is 2.1: 1 and the element lengths and element spacing would need major changes to achieve even a reasonable lower VSWR.
If you were to use .125 inch diameter elements you would achieve a very good match across 144-148 with the articles element lengths but with slightly lower gain than if using .25 inch or .2 inch diameter elements whereas .5 inch diameter elements need numerous changes to most lengths to achieve even a reasonable match.
With .125 inch diameter elements the best VSWR is 1.29:1 at 146 MHz and 1.53:1 at 144MHz and 1.55:1 at 148 MHz.
The .125 inch diameter element appears to be the best option for low VSWR with the dimensions from that article and the gain at 146 MHz is still 8.21 dBi with -15.39 dB F/R
At 144 MHz the numbers are 8.09 dBi and -14.64 dB F/R and at 148 Mhz they are 8.36 dBi and -13.73 dB F/R.
The driven element length either side of center is 18.9 inches for a centered match at 146 MHz when using .125 inch diameter elements.
With those dimensions that you are using right now and the .25 diameter copper you use, if you set the driven element length each side to 18.6 inches, this is the length from the pigtails of your coax outward on each side of center, the match is centered at ~146 MHz at 32 -J.1827 ohms or essentially a 1.55 :1 VSWR.
At the band edges the VSWR is 1.74:1 at 144 MHz and 1.8:1 at 148 MHz.
The gain at 146 MHz is 8.62 dBi with a F/R ratio, worst case, of -14dB.
At 144 MHz the forward gain is 8.44 dBi and the F/R ratio is -15.29 dB.
And at 148 MHz the forward gain is 8.78dBi and the F/R ratio is -11.72 dB.
The -3 dB beam width is 60.6 degrees and these are pretty typical numbers for a short boom 3 element yagi.
To get a lower VSWR across the operating band along with higher gain, from 144-148MHz, you would need to change element diameter and spacing along the boom along with changing the DE, director and reflector lengths but you would not gain much forward gain unless you then extended the boom length and added another element.
8.6 dBi is not bad with a 1.8 :1 worst case VSWR, I would leave it as is and operate.
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