1. At what signal level in dBm displayed would we be expected to have choppy receive due to lack of strong signal?? What is considered the lower level threshold for signal drop out?
That's going to depend on the noise level. Reception is based on signal-to-noise ratio, so while the receiver noise level creates a hard minimum signal level for reception under ideal conditions, but the minimum usable real-world signal may be significantly higher due to atmospheric noise, RFI, or other interference.
I generally see good digital decode if the signal is above -100dBm, but under the right conditions I've gotten good reception from -110dBm. It depends.
4. FM Broadcast band still has issues. While it appears that maybe the IF bandwidth for FM Broadcast may have been improved in some of the newer firmware releases, I still have some of the stations drop out then come back in.
I can confirm this is still an issue. Debug log is here:
https://1drv.ms/t/s!ApJIS-l4xqPtgvkH_vlyNgp16WWHog
Curiously enough, the scanner lost GPS connection again when I turned on debug logging. The GPS icon disappeared, and the lat/lon text boxes showed "No GPS". This only seems to happen when I enable debug logging, and going into the GPS serial port config menu and re-selecting 9600 (the baud rate used by the GPS I have) fixes the problem. Something about debug logging is borking the GPS setting, even though the menu shows 9600 highlighted when I go in to reset it.